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DENNY'S WOODS

         
 

Frequently Asked Questions

last updated: 03/17/07 04:12 PM

CLICK on any question to scroll through the answers. 

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Woodcarving/Artistic QuestionsCustomer Service/Ordering Questions

 

 

 

WOODCARVING / ARTISTIC QUESTIONS

 

1. How did you get started with woodcarving?

Denny's Woods actually began as a construction company.  I was doing stairways, and decks, and things like that, and a lot of "finish" (detail) carpentry.  A lot of my customers started asking for carved beams, and stair posts and things like that.  I also got a lot of requests for free standing carved decorations for decks, too.  So, I carved an owl in a tree for a friend of mine, who put it in his house, and received lots of compliments! 

But the real beginning of DENNYS WOODS, was when we had an attack of gypsy moths, that completely killed 2 great oaks in my yard.  It was a sad realization that these huge old trees were 300 years old, and were now completely dead.  In an effort to preserve something of the trees, I began looking for a wood carver whose work I had seen locally.  After much searching, I finally tracked him down. His name is Stanley Mills and he came and carved my trees.  He carved a wonderful bear in one of them, and I remember thinking "I could do that!"    I really learned a lot from Stanley, and we remain good friends to this day.  The rest as they say, is history.

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2. What kinds of tools do you use to create your carvings?

I would have to say that 90% of the work is done with a chainsaw. I also use electric chisels, hand chisels, dremel tools, die grinders, sanders, and torches!  If you're interested in knowing which brands I prefer, look for a product commentary and review page I'll be posting to the website in the near future!

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3.  Do you have a favorite brand of chainsaw? Why or why not?

Yes, I prefer Stihl, because they have an anti-vibration system with rubber motor mounts as opposed to a steel handle bolted to a steel frame, found in other chainsaws.  I'll be putting up a page soon, with all my favorite and least favorite products so look for it!

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4. Do you do this as a job or a hobby?

Well, now thanks to the internet, and all of you  I am happy to say it  is a full time job.  I carve daily, about  8-10 hours a day. 

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5. Where do you get the wood and trees that you carve?

DENNYS WOODS is environmentally friendly, in that I have NEVER cut a tree down, just to carve it.  All of the carvings on our site have been carved from trees that have been brought down by natural causes.

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6. What kinds of wood can be carved? Can any tree be carved?

I would say that most woods can be carved.  But there are some that are less than desirable for a number of reasons.  The grain of the wood may be unattractive, or the wood itself may be too soft.  On the other end of the spectrum, hardwoods can be very difficult to carve, and dull saw blades quickly, making them more time consuming and more expensive.

Some examples of hardwoods: oak, black walnut, maple, cherry

Some examples of softwoods: white pine, bass

Some woods like poplar are considered a hardwood, but are a bit easier to carve.  Look for a new page coming soon to the site about the different types of woods, and how they affect woodcarving!

Most of the carvings on our site are pine, indigenous to our area in Pennsylvania.  We also do some carvings black walnut (Apollo & Voyager) and oak (Cigar Store Indian) and (Bear Mountain Treasure Chest), which we can also obtain locally.

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7. Where do you get your ideas for what to carve? What's your inspiration?

When I first got started, I carved what I liked, so that meant a lot of bears!  My daughter says my wife Carol and I are "bear people"!  But after 2 years on the internet, many of our carvings and design styles have been a direct result of what YOU, our customers have asked for.  Carvings inspirations that have come from our customers include: golfers, the coffee table bear, pelicans, and even a collection of civil war soldiers done to a customers exact specifications!  So really, our customers provide an endless source of inspiration!

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8. Will my woodcarving crack?  What can I do about it?

Will my carving crack?

The degree of cracking (or "checking" as it is called by carvers)  that occurs in a carving really depends on several things. First it depends on the amount of moisture in the log.  If the log is freshly cut, it retains a great deal of the original moisture of the tree.  It may take years for the wood to dry out.  Most logs dry at about 1 inch per year.  So a fresh cut log that is 18 inches in diameter may take up to 8 or 9 years to completely dry.  And that is another question, what is dry?  Dry is the ambient level of humidity in the area in which you live.  If the carving will reside outside, it will maintain the level of humidity outdoors that is normal for your area.  If the carving is left outdoors it will generally dry very slowly, and this will reduce the checking.  If the carving is brought indoors and set beside the fireplace, it will give up it's moisture very quickly and as a result it will crack more readily.  Most kiln dried woods are brought to humidity levels that are too dry for outdoor placement, at least in western PA.  The carving will take on moisture and swell.  Remember the cells of the tree maintain their ability to take on moisture and give it up for many years after being cut.

The second major consideration is the type of wood the carving is cut from.  If the carving is cut from a soft wood, it will be less dense, have less grain and structure.  This will permit cracks to form in the wood more readily.  Examples of this would be white pine, red cedar, Douglas fir etc.  The harder woods have more structure and resist checking to a greater degree.  Woods such as oak, black walnut, and bass wood are more resistant to checking.  

The third consideration is the relief of pressure from within the log.  In many instances, cuts made into the carving itself may reach the pith of the tree. A deep cut into the pith will relieve the pressure that is created when the log dries more quickly on the outside.  A cut such as this into the pith of the log is called a "curf."  As the log dries, the curf may widen, but it definitely restricts the number of places the carving will crack.  So, as you can see, this gives you the opportunity to decide where the carving will crack instead of having cracks open up through the eyes of your favorite Indian or the snout of your grizzly bear.

Can a crack in the my carving be repaired?

Yes, most cracks can be repaired.  It is a good idea to wait until the log is dry, or finished cracking before repairing the crack.  It will open back up again if it is not dry.  In the mean time, a little stain placed in the crack may help hide the crack from view until it dries.  An example might be using a little dark stain to fill in a crack on a black bears back.  This will make the crack practically invisible, while the carving finishes drying out a little more.

We all have our own techniques for repairing cracks. It really depends upon the size and severity of the cracks. In many instances, I feel that small surface cracks make the work look more realistic. But for the larger cracks, those that occur at just the worst spot on the carving, these need to be repaired, whether they are large or small.  The smallest cracks may be repaired with a little saw dust and wood glue or filler. Let it dry and re-sand and refinish the piece. For the larger cracks, I fill the cracks with wooden wedges. I use the same wood type as the wood of the carving if possible. The thinner and more numerous the wedges the better. Each is separated by a layer of wood glue. After the wedges have dried securely, re-carve the area and refinish as before. Now, this can be difficult, since the wedges have now changed some of the dimensions of the original carving. So, be creative! It will look as though the work has never cracked.

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ORDERING/CUSTOMER SERVICE Questions

(check out our HOW TO ORDER PAGE too!)

 

1. Can you SHIP my carving to me? What if I'm outside of the USA?

YES, we ship.  Most of our carvings in fact, our shipped, and can be carved most anywhere, worldwide.  There are some limitations, due to export/import limitations, so we deal with out of country orders on an individual basis.

Within the continental USA we use the US postal service, FedEx and UPS for most shipments.  We choose a shipping carrier based on a number of factors, including but not limited to our experience with which carriers can best handle varying sizes/shapes and weights of different carvings.  For extremely large and oversized, heavy carvings, like our extremely popular Cigar Store Indian, we will ship by FREIGHT.  We like Linden Air Freight for these types of shipments.  We have had basically good service with Linden as a shipper for our big heavy bears.

If you check out our Jerimiah's Journey's page, you'll see all the locales we've shipped to, and maybe even get $50 off your order if we've never shipped to your state/country before!

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2. How much does shipping generally cost?

As you can imagine, this can vary, but we do so much shipping that we do have general shipping estimate guidelines.

If the carving is one that we have in stock at the time you order, we can give you an exact shipping total pretty quickly.  If however we are carving you a brand new item, we will need to finish the piece and weigh it.

Some general shipping quotes to the continental USA, carved from white pine are as follows.  PLEASE KEEP IN MIND THAT YOUR EXACT TOTAL MAY VARY, and THESE ARE ONLY ESTIMATES.

Smaller pieces like flats and toilet tissue bears, and carvings under 18" tall, carved from white pine can generally ship by usps for around $15 - 20.

Medium size pieces, over 3' run approximately  $25 - $40 for  shipping.

Then, there are the "big boys":  the 5' tall bears, and other large heavy pieces like our Cigar Store Indian, Abraham Lincoln, and our Mailbox Bear, and similarly sized items.  These pieces must ship AIR FREIGHT and usually run about $125 - $140 for the shipping, plus a custom handling charge which includes a custom protective shipping carton/container this is usually about $40 - $80 additional.  This additional handling charge will vary greatly, and your total may be more or less than this guideline.  This is necessary to insure your carving will withstand the rigors of shipping and arrive in PERFECT condition to your door. 

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3.  Can I visit your studio?

Sure, I have a display store in Adamsburg, PA located at:

 BARGAIN BILLY'S (a subsidiary of Denny's Woods.)

OR, you can come meet us at any of our upcoming SHOWS & EVENTS! CHECK OUT OUR SHOW SCHEDULE HERE!

Adamsburg Mall
PO Box 385
Adamsburg, PA 15611


Toll Free: 1-877-207-0941
Local: 724-522-1655
Fax: 724-527-0763

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4. Can you carve my husband / wife / dog / or anything else I can think of?

If you can dream it DENNYS WOODS can carve it.  And believe me, our customers have dreamed up lots of great ideas!  Our Boxer Dog, for example, was the beloved pet of one of customers! We have done carvings from photos, and you can send us your photos by email or regular mail.  Photos sent by email should be in JPEG (.jpg) format.  

Most of our carvings are custom pieces- want one of our Excavating Bear holding a sign, or want a Donovan frog with different color eyes? No problem!  Just email us, and tell us what you want, and we'll give you an estimate.

By the way, we've never done anyone's wife (so far) - maybe you'll be the first???

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5. Do you do on-site carvings?  Will you come carve my tree or stump?

Yes, we do on-site carvings usually within about a 50 mile radius in western Pennsylvania..  If however you are farther away, we will still consider doing  the job, but there will be additional costs, like transportation and lodging. 

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6. How much does a customized carving cost?

That depends on a lot of things.  If you just want one of our Penguin Hockey fans to be Jaromir Jagr,  instead of Mario Lemioux, then there's no additional charge.  If however you want a very high level of customization, there may be additional charges.

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7. Do you require a deposit?

Yes, we require a 50% deposit before we begin carving.  The balance is due upon completion, or prior to shipping. We do not do COD's.

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8. How do I place an order?

Well, basically, you can email us, or give us a call.  Check out our HOW TO ORDER PAGE for more details.   We are looking into putting a shopping cart on the website, so please let us know if that's a feature you'd like to see! 

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9. What forms of payment do you accept?

We are a visa/mastercard certified merchant, we also accept cash, money orders, paypal and even layaway (NO CREDIT CHECK) just ask for 3 easy installment payments on any carving! Our HOW TO ORDER page has more details on payment methods, too.

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10.  Can I come pick up my finished carving to save on shipping?

Absolutely! Sometimes, if you're not too far away, we may even meet you half way!

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11. How long will it take to receive my finished carving?

This can vary based on how busy we are, and what our SHOW SCHEDULE is.  If you have a special request, like needing a Pelican for a birthday gift, we will work extremely hard to insure you receive your item on time!  We get especially busy in summer and around Christmas time, so please allow for this when placing your order.

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Contact Us:
   
Order Inquiries Orders@Dennyswoods.com

Customer Service

CustomerService@Dennyswoods.com
Broken Links, website issues 
technical difficulties:
Webmaster@dennyswoods.com
Mailing Address:

3646 Pine Tree Lane
Murrysville, PA 15668

Phone Numbers: Local: (724)327-1538

Orders and order inquiries only, please:
(877)-827-2197 TOLL FREE

FOR ARTISTIC and other general woodcarving technique questions, please check out TIMBER TALK, our FAQ, or e-mail us!

 

 

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